Metal Detector Contaminant Detection in The Rubber and Tire Industry

• Customization: Available
• After-sales Service: Support
• Warranty: 1 Year
• Model NO.: MD-002
• Condition: New
• Customized: Customized
• Alarm Form: Automatically Excluded
• Weight: 200kg
• Language: English
• Him: Touch Screen
• Waterproof: IP65
• OEM: Available
• Transport Package: Wooden Box
• Specification: 170cm*89cm*78cm
• Trademark: JINDUN
• Origin: China
• HS Code: 8543709100
• Production Capacity: 5000

Product Description

Industrial Metal Detector for Rubber/Plastic Compound Sheet Production Line

Protect your production, protect your Calendar Line, ensure the machine avoids damage and product safety

keep your machine safe







 

 

Detecting Tunnel	Width 400mm* Height 80mm ( SIZE Customized)
Belt Height from Ground	670mm ( customized)
Language	Chineses-English by default(Other languages customized)
Sensitivity	FeΦ0.5mm, CuΦ0.8mm, SusΦ1.2mm
Sensitivity Degree	100 Degrees
Alarm Mode	Flap reject, Sound and Light Alarm, Belt-stop ( and other reject devices)
Conveyor speed	Fixed speed 20m/min or adjustable 15-30m/min
Product Memory	12 products, 100 products ( optional)
Input Power/ Voltage	Single-phase 220VAC or 110VAC 200W
Construction Material	304 SUS ( 316 SUS available)
Machine Weight	160kg

 




 

 

Faster, Better Auto-Learn:
With significant improvements in signal processing, the new Auto-Learn rapidly delivers excellent detection sensitivities out of the box and provides more line uptime than ever before. You can then select the product learned from the User Interface
 

Multiple reject system types are available, and the correct choice entirely depends on the application.
JINDU'S reject types for different applications:

  -Air Blast - This can consist of either a single or dual nozzle system which is designed to be used with products that are wrapped and weigh up to 0.8kg
  -Pusher - The pusher is designed to be either side or overhead the conveyor for wrapped product in rigid packaging and is also available with heavy duty construction. If polybagged product is used a brush strip is needed under the pusher blade to reduce trapping.
  -Carriage Retract - Ideal for continuous loose product, separate products in parallel lanes across the belt, polybags and sachets.
  -Diverter / Plough - Typically used on more delicate or higher value products using a sweeping action to reject contaminant products.
  -Power Decliner - Situated at the end of the out the outfeed conveyor, products exit via the decliner onto another conveyor to then be rejected.

Stop on Detect conveyors:
Stop on Detect (or belt stop alarm) conveyors are the simplest reject conveyor available. They are normally associated with large bulk or awkward shaped products that are placed onto the production line by hand and typically consist of head sizes of around 550mm x 300mm. Any product that is contaminated is removed from the line once the alarm goes off and the belt has stopped.

Bespoke conveyor systems
JINDU produce a wide range of metal detector conveyor systems for a host of bespoke food and packaging applications. Some of JINDU's recent systems include: extra large reject bins for oversized products, incline and decline conveyors, very high line height, dual lane systems and much more.





JINDU has installed metal detectors across many different industries, having over 5,000 installed worldwide. We have developed an extensive library of various industry applications and case studies.


Rubber Manufacturing Industry




Food Industries
Examples of food industries that we have experience in include:

1. Bakery or Baked Goods
2. Dairy, Milk, Yogurt
3. Fruit and Vegetables
4. Ready Meals
5. Fish and Seafood
6. Sushi
7. Snacks and Biscuits
8. Candy, Sweets or Confectionery
9. Meat
10. Poultry
11. Cereals and Grains
12. Beverages, Drinks, Juice, or Water

Some of our cases show:






 Types of Contaminants
There are three main groups of metallic contaminants that a food metal detector can sense:
-Ferrous
-Non-Ferrous
-Stainless Steel detection depends on the magnetic or conductive properties of the contaminant.


-Ferrous metal contaminants are both magnetic and conductive and are easily detected
-Although they are not magnetic, Non-Ferrous contaminants are good conductors and can be detected relatively easily
-Stainless Steel foreign bodies are the most difficult to pick-up as they are usually non-magnetic and a poor electrical conductor. The ability to detect stainless steel is also hindered when the product is wet or has a high salt content

If there are other types of contaminants (glass, calcified bone, ceramics, stone) to be detected, then an X-ray inspection system for food will offer enhanced detection capabilities.

 

Types of Metal Detector for the Food Industry:

       
               Search Heads                          Conveyor based Systems            Pipeline for Pumped Products       Vertical Fall or Gravity Feed




                                                          

All of these systems must be of a hygienic design specific to the particular type of food or beverage being inspected, and to suit the cleaning methods.
Foil-Packed Products
Foil tray products that are packed in metal, in aluminium or wrapped in aluminium foil will normally be passed through a conventional metal detector system before they are packed. When this is not possible, products packed in foil must go through a specialist 'ferrous-in-foil' detector,

Where should I put a food metal detector?
Metal detectors can be used throughout the food production process in order to protect consumers by detecting metallic contaminants and preventing the contaminated food from ending up on retailers' shelves. With packed products, a food metal detector can be placed at the end of line for a final product inspection of metal contaminants.

Food metal detectors can also be used in line to protect other machinery that is downstream. A metal detector is normally installed before the machine to detect metal particles in order to help prevent damage to processing equipment, which can cause downtime and costly repairs.

COMPANY INTRODUCTION
 

Jindu Electronic conducts ongoing research and development, specialised manufacturing, sales and service support. Through a worldwide network of OEM and distributor partners,Jindu supplies and supports inspection equipment in over 25 other countries.

Jindu committed to the design and manufacture of Metal Detection,X-ray Inspection, Checkweigher and Combination inspection systems for the food, pharmaceutical and packaging industries.

Established in 2012 in the Dongguan city, China, for more than 10 years Jindu Electronic has been designing, manufacturing and supporting inspection equipment used to identify contaminants and product defects within the food, packaging and pharmaceutical industries, principally offering Metal Detectors, Checkweighers and X-Ray Inspection systems.

Jindu's reputation is based on consistent quality and advanced technology, the result of continuous and far-reaching research and development programmes.
Short lead times, modular design and excellent availability of spare parts, coupled with our passion for customer service, allows our customers to:

1. Comply with, and exceed, product safety standards, weight legislation and retailer codes of practice
2. Maximize production uptime
3. Be self-sufficient
4. Lower lifetime costs

COMPANY PHILOSOPHIES
 Operating under the core philosophies of 80/20 business processes, customer-back innovation and a decentralized entrepreneurial culture.

Features:

1.  Optimum durability and reliability metal detector
2. Customized inspection machine solutions
3. Large standard machines at stock
4. Extensive services to retain uptime and standards
5. Train and after-sale service/ technical support

FQ&A


1. How to choose the most suitable machine?

 Our professional team will give you the best suggestion as long as you tell us what you need and the required specification.

2. What's the delivery term?

 Most of the time, we have stock in the factory. If there is no stock, normally, the delivery time is 15~20 working days after the 30%-50% deposit receipt. If you are in urgent need, we can consider making special arrangements for you.

3. Do you offer a customization service?
 Yes, of course, we can not only offer standard machines but also customized machines according to your requirement. This is one of our advantages as a manufacturing factory. Free to contact us now!

4. Can we visit your factory before ordering?
 Yes, we warmly welcome and sincerely invite you or your team to visit our factory, we will help to arrange a hotel and pick up you from the airport if you need. Contact us today to get information on the latest policy in our city!

5. Do you have customers in our country before?

 Now our testing machines have been sold to more than 80 countries, like the USA, Canada, Russia, the UK, Italy, Germany, European, India, Pakistan, Philippines, Singapore, Malaysia, Thailand, Vietnam, Korea, Saudi Arabia, Brazil...and so on. You can contact our sales representative to get more information on this matter. In some countries, we also have agents. Contact us now to get more information!

6. How about your warranty?
Generally, our warranty is 12 Months. Within the warranty period, we can offer technical support and part parts change, however, due to flight restrictions during the special period. We can offer distant online tech support and help if you need it.  You can enjoy life-long after-sale service for our machine.

7. How about the packing for the machine, is it safely protected during transportation?
 Our machine is packed in a standard export wooden box, it will be well protected during the long time transportation. 

8. What is the order process?
 Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment - packing - delivery - customer receiving - after service. 

9. How to install and use the product?
  All our machines leave the factory with the default settings. You need only plug on the power and test the machine and there you go!
 The product is shipped with operating instructions and a video of the English version.
 Meanwhile, if you need a virtual assistant during the installation, we will help you by video conferencing.

10. Do you accept L/C?
Usually, we accept T/T payment, if buy a large quantity we will need to discuss this further.

11. What's your payment term?
 For machines, we need a 30% deposit to confirm the order to production, before shipment, we need a 70% balanced. All the machine's inspection videos and pictures are available, and online video conference inspection is also available.